ASF

The ASF Advantage

At ASF, we combine advanced facilities with a skilled workforce to take on a wide range of fabrication challenges. Our commitment to quality and precision allows us to consistently meet — and exceed — the most demanding industry standards.

Extensive Fabrication Capabilities

Our state-of-the-art fabrication facility spans 24,500 sqm, allowing us to efficiently handle complex projects with precision and care.

Dedicated Storage Solutions

We maintain a 4,500 sqm storage area to securely house materials and components, ensuring timely access and efficient workflow.

Specialized Painting Facility

Our 2,500 sqm painting area is designed to provide high-quality finishes, enhancing the durability and aesthetics of our products.

Collaborative Project Management

Our experienced project management team works closely with clients to understand their unique needs, delivering tailored solutions that exceed expectations.

With the ASF Advantage, you can trust that your projects are in capable hands, supported by cutting-edge facilities and a commitment to excellence.

Our Core Competencies

Precision Machining

Leveraging cutting-edge equipment and expert craftsmanship, we provide high-precision machining solutions tailored to meet intricate project requirements. Our commitment to accuracy and efficiency ensures outstanding results every time.

Complex Fabrication

From large-scale infrastructure projects to custom-built structures, our expertise in complex fabrication empowers us to handle the most demanding steel projects with ease. We combine innovative design with robust engineering to deliver exceptional outcomes.

Advanced Materials

We utilize a variety of high-performance materials, including the latest steel alloys, to guarantee durability, strength, and sustainability. This enables us to meet the diverse needs of modern construction and engineering projects effectively.

Industry Expertise

With decades of experience, we possess in-depth knowledge across multiple sectors, allowing us to deliver specialized solutions that align with industry-specific standards, regulations, and innovations.

Our Machinery & Capabilities

At ASF Steelworks, we pride ourselves on utilizing state-of-the-art machinery to deliver exceptional quality and efficiency across our operations. Our advanced capabilities include:

Employee Benefits

CNC Laser Pipe Cutting Machine

  • Precision Cutting: We monitor rejection rates, customer satisfaction scores, and compliance levels, evaluating these metrics during annual audits.Capable of cutting through materials with oxy-acetylene plasma technology, up to 300mm thickness.

  • Versatile Operations: Equipped for drilling, tapping, threading, and marking, ensuring comprehensive processing in one setup.

Extensive Fabrication Capabilities

CNC Multi-Function Profile Cutting Machine

  • 8-Axis Plasma Cutting: Designed for tubes and beams with operational widths ranging from 60mm to 1250mm and heights from 10mm to 500mm.

  • Advanced Processes: Capable of bevel cutting, coping, layout marking, slotting/holing, and both plasma and oxyfuel cutting.

Specialized Painting Facility

CNC Plasma Cutting Machine

  • Large Sheet Capacity: Handles maximum sheet sizes of 1.5 meters' x 5 meters.

  • Efficient Punching: Features 40 stations for high-capacity perforation of carbon steel, stainless steel, and aluminum, with thicknesses up to 6.35mm.

Specialized Painting Facility

Robotic Arm for Profile Cutting

  • Dual Welding Line Capability: Our facility operates two high-capacity welding lines, allowing for the simultaneous welding of both sides of beams. We handle web sizes up to 2.5 meters, flange widths up to 1.5 meters, and beam lengths up to 18 meters.

  • High Thickness & Volume Production: With the ability to process material thicknesses up to 60mm, our welding lines produce a combined output of 3,500 tons of tubes and beams per month.

Laser Cutting Machine

CNC Turret Punching Machine

  • High-Power Fiber Laser: 10 kW source for precision cutting.

  • Material Thickness Range:

    • Carbon Steel: 25-30 mm
    • Stainless Steel: Up to 30 mm
    • Aluminum: Up to 30 mm
    • Brass: Up to 15 mm
    • Copper: Up to 12 mm
  • Spacious Cutting Area: Maximum cutting area of 6250 mm x 2500 mm x 150 mm

  • Nominal Sheet Size: 6200 mm x 2500 mm

  • Cutting Area: 600 - 6000 mm

  • Maximum Positioning Speed (Parallel Axis X, Y): High precision 120 m/min

Profile Cutting Machines

Double Line Beam Welding Machine

  • CNC Structural Steel Cutting: Simultaneously drills on three Axis and includes marking tools for profiles.

  • Conventional Bandsaw machine: Precision cutting capabilities for various profile types.

Bending & Shearing Machines

Plate Laser Cutting Machine

  • CNC Bending Machine:

    • Bends up to 25mm thickness over 4 meters in length.
    • Simultaneous bending up to 12mm thickness over 8 meters.
  • Shearing Machine:

    • Maximum shearing length of 6 meters with a thickness capacity of 10mm.
Rolling Machines

Profile Cutting Machines

  • Plate Rolling Machine:

    • Handles plates up to 4 meters in width with a minimum rolling diameter of 650mm.
    • Capable of rolling materials up to 50mm thick.
  • Profile Rolling Machine:

    • Rolls tubes and beams up to 400mm in height and pipes up to 12" (323.9mm in diameter).
Specialized Painting Facility

Bending Machines

  • Large Sheet Capacity: Handles maximum sheet sizes of 1.5 meters' x 5 meters.

  • Efficient Punching: Features 40 stations for high-capacity perforation of carbon steel, stainless steel, and aluminum, with thicknesses up to 6.35mm.

Specialized Painting Facility

Rolling Machines

  • Dual Welding Line Capability: Our facility operates two high-capacity welding lines, allowing for the simultaneous welding of both sides of beams. We handle web sizes up to 2.5 meters, flange widths up to 1.5 meters, and beam lengths up to 18 meters.

  • High Thickness & Volume Production: With the ability to process material thicknesses up to 60mm, our welding lines produce a combined output of 3,500 tons of tubes and beams per month.

Dish Heads Forming & Flanging

Machining Shop

High-Volume Forming & Flanging: Capable of forming and flanging dish heads up to 50mm in thickness and 6 meters in diameter, ensuring efficient and precise production.

Precision Tooling

Shot Blasting Machine

  • Milling Machine: Operates up to 1m width x 6m length x 1.5m height for precise milling tasks.

  • Lathe Machines: Handle diameters up to 160cm and lengths up to 6m.

  • Heavy-Duty Drilling Machine: Capable of handling thicknesses above 50mm.

Engineering Department at ASF

The Engineering Department at ASF Steel is central to the technical realization of our projects. With specialized engineers in structural, mechanical, and sub-structural design, the department ensures the successful execution of complex solutions. Our engineers collaborate closely with the design and detailing teams to create reliable, compliant, and efficient designs that deliver exceptional results.

Engineering Department at ASF

Overview

The Engineering Department at ASF Steel is central to the technical realization of our projects. With specialized engineers in structural, mechanical, and sub-structural design, the department ensures the successful execution of complex solutions. Our engineers collaborate closely with the design and detailing teams to create reliable, compliant, and efficient designs that deliver exceptional results.

Commitment to Quality

Our Engineering Department adheres to strict quality standards, applying structured processes for verification and validation of all designs. This approach ensures our projects consistently meet safety regulations, performance requirements, and client specifications. Through continuous collaboration and the use of advanced tools, we uphold a commitment to precision and excellence in every project we execute.

Design Department at ASF

Overview

At Al Sharq Factory Steel Industries Co. Ltd. (ASF), our Design Department is focused on delivering innovative, project-specific structural solutions. Our team of highly skilled structural engineers and designers collaborates closely to convert conceptual ideas into detailed, practical designs. We prioritize quality, safety, and performance at every step of the design process, ensuring our solutions meet the highest industry standards and client expectations.

Services Offered

Our Design Department provides a comprehensive suite of services, including:

  • Architectural Design

    Crafting integrated design solutions that combine aesthetics with functionality, tailored to meet both project objectives and constraints.

  • Structural Design

    Developing bespoke structural systems for canopies, bridges, chimneys, mezzanines, walkways, staircases, and steel frameworks that meet safety, regulatory, and performance standards.

  • Pre-Engineered Building Design

    Specializing in the design of pre-engineered buildings, ensuring structural efficiency and cost-effectiveness.

  • Design Verification & Validation

    Conducting thorough checks and validations to ensure all designs align with project specifications, client requirements, and regulatory standards.

  • Technical Documentation

    Creating detailed design documentation, including engineering criteria, design calculations, technical specifications, NC files, parts lists, and bills of materials for smooth project execution.

  • Design Change Management

    Managing and documenting design changes to ensure they remain aligned with project goals and client expectations, utilizing comprehensive revision controls.

Technology Utilized

Our Engineering and Design Departments leverage advanced software and tools to ensure precision, safety, and efficiency in every project:

  • IDEA StatiCa:

    Specialized software for designing structural connections, ensuring both safety and structural integrity.

  • ETABS:

    Advanced software for building analysis and design, supporting complex structural systems.

  • Staad Pro:

    Powerful software for comprehensive structural analysis, guaranteeing compliance with design and safety standards.

  • SolidWorks:

    3D CAD software for mechanical and structural component design, enhancing accuracy and collaboration.

Structural Steel Detailing Team

The Structural Steel Detailing team at ASF works in close coordination with the design and engineering departments to create detailed fabrication and construction drawings. This team is responsible for converting design concepts into precise, actionable plans used during the fabrication process.

Technology Utilized:

  • AutoCAD:

    Industry-standard drafting software for creating detailed 2D and 3D designs.

  • BricksCAD:

    High-precision CAD software.

  • Tekla Structures:

    Comprehensive BIM software used for structural modeling and collaboration throughout the project lifecycle.

Project Management & Planning

At ASF, the seamless execution of projects is driven by our dedicated project management and planning teams, supported by cutting-edge technology to ensure projects are completed on time, within scope, and with optimal efficiency.

Technology Utilized:

  • MS Project & Primavera:

    Software used to plan, schedule, and track project timelines and resources.

  • ERP:

    Tools for managing day-to-day project operations and workflows.

  • StruMIS & Tekla PowerFab:

    Software designed to streamline steel fabrication, production processes, detailing, and planning.

  • AutoCAD Viewer:

    Tool for reviewing detailed designs and ensuring alignment between project stages.

Production Overview

At ASF, the Rolling Factory Steel Industries Co. Ltd., we offer comprehensive production capabilities designed to meet the demands of a diverse range of projects. From initial concept to final production, we maintain the highest standards of quality, ensuring efficiency, accuracy, and consistency in delivering high-quality steel products.

Key Components:

  • Technical Production Team:

    Our expert technical production team ensures every product meets stringent quality standards. Utilizing the latest techniques and equipment, we maintain high efficiency, precision, and quality in our production processes.

  • State-of-the-Art Machines:

    We employ advanced machinery in our production processes, including high-precision tools and robots, allowing us to execute even the most complex fabrication tasks with unparalleled accuracy and quality.

  • Well-Equipped Facility:

    Our cutting-edge facility is capable of fabricating up to 5000 tons of steel per month, allowing us to handle projects of any scale. This modern infrastructure, combined with our strict quality specifications, ensures that we can meet the diverse needs of our clients while maintaining high standards of quality and efficiency.

Production Software:

  • Sigmanest:

    Advanced nesting software that optimizes cutting efficiency.

  • Voortman Software:

    High-precision machinery for cutting and automation systems.

  • Metalix:

    CAD/CAM software designed for efficient sheet metal processing.

  • ProNest:

    Software that enhances nesting efficiency and material utilization.

Fabrication Overview

Our fabrication capabilities represent the cornerstone of our operations, combining advanced technology with skilled craftsmanship to deliver superior steel products.

Key Capabilities:

  • Quality Control and Assurance (QC/QA):

    A comprehensive quality control and assurance system monitors every stage of fabrication. Regular inspections and testing ensure compliance with industry standards, while detailed documentation and verification processes ensure that every product undergoes thorough validation before delivery.

  • Inventory Management:

    We maintain a comprehensive inventory of raw materials and finished products, providing the flexibility to adapt to shifting project demands. Our efficient inventory management enables just-in-time delivery, ensuring that production continues smoothly without delays.

  • Logistics and Delivery:

    Our logistics team works closely with clients to ensure the efficient transportation of all products to project sites. We prioritize timely delivery through careful planning and coordination, managing all aspects from fabrication to the delivery of finished products.

  • Sustainability and Environmental Responsibility:

    At ASF, we are committed to sustainable production practices. By adopting eco-friendly processes, minimizing waste, and reducing our environmental impact and contributing to the sustainable development of the construction industry. Our efforts in this area demonstrate our commitment to the well-being of the environment.

Commitment to Quality

ASF's commitment to quality and excellence in fabrication has positioned us as a trusted partner in the industry. Whether it's a large-scale infrastructure project or specialized steel components, our expertise ensures that we consistently deliver exceptional results that exceed client expectations.